Tag: cereal quality

Feed Quality Control: Essential Tests Every Feed Mill Should Run

Animal feed quality control is not a peripheral concern — it sits at the intersection of animal health, farm profitability, and food safety. A batch of feed with incorrect protein content wastes money; feed contaminated with mycotoxins can devastate a livestock operation. Yet many feed mills still rely on infrequent third-party testing rather than in-house analytical capability. Here is a look at the essential tests that any serious feed mill should be running regularly. Moisture Content Moisture is the entry point for all feed quality analysis. High moisture in stored raw materials and finished feeds promotes mould growth and mycotoxin development. Target moisture levels vary by ingredient — typically below 14% for cereals, below 12% for compound feeds — but the key is consistency and monitoring over time. Crude Protein Protein content determines the nutritional value and cost of any feed formulation. NIR analysers provide rapid protein estimates for incoming raw materials and finished feeds. Periodic verification against the reference Kjeldahl method is essential to maintain NIR calibration accuracy. Systematic deviations from formulation targets quickly erode margins and animal performance. Starch and Energy Content For energy-dense feeds, starch content is a key formulation parameter. NIR instruments can estimate starch alongside protein and moisture simultaneously. Accurate energy estimation reduces the risk of over- or under-supplying energy to livestock, both of which have direct economic consequences. Mycotoxin Screening Aflatoxins, deoxynivalenol (DON), zearalenone, and fumonisins are among the most economically and clinically significant mycotoxins affecting feed raw materials. Rapid lateral flow immunoassay strips provide field-level screening; ELISA kits offer greater sensitivity. Positive screens should always be confirmed by accredited laboratory methods before reject decisions are made. Particle Size and Pellet Quality Physical feed quality — particle size distribution and pellet durability — directly affects feed intake, digestibility, and wastage. A pellet durability index (PDI) test takes minutes and predicts how well pellets will survive handling and transport to the feed trough. Consistent physical quality is a key differentiator in the competitive compound feed market. Fuhler Labor supplies verified pre-owned feed quality control instruments including NIR analysers, moisture meters, and laboratory balances — allowing feed mills to build robust in-house analytical capability without prohibitive capital expenditure.

A Guide to Moisture Measurement in Grain and Cereal Products

Moisture content is arguably the single most important quality parameter in the storage and trade of grain and cereal products. Too high, and grain becomes vulnerable to mould growth, mycotoxin development, and heat damage during storage. Too low, and the seller loses weight — and therefore revenue — on every tonne traded. Precise moisture measurement is not optional; it is a commercial and food safety necessity. Reference Method: Oven Drying The internationally recognised reference method for grain moisture measurement is oven drying (ISO 712 / ICC 110). A weighed sample is dried at 130°C for two hours. The weight loss expressed as a percentage of the original weight gives the moisture content. While highly accurate, the method is slow — making it unsuitable for rapid intake decisions at a grain elevator receiving hundreds of loads per day. Rapid Methods: Capacitance and Resistance Meters Dielectric (capacitance-based) moisture meters — such as the Dickey-John GAC series — measure moisture by passing an electrical field through the grain sample and correlating its dielectric properties with moisture content. Results in under a minute make these instruments ideal for rapid intake screening. They require regular calibration against the reference oven drying method for each grain type. NIR for Moisture Near-Infrared analysers can also provide rapid moisture readings alongside protein and other parameters, though they are typically less precise than dedicated dielectric meters for on-the-spot intake decisions. NIR moisture measurement excels in controlled milling and processing environments where speed and multi-parameter output are both valuable. Temperature Compensation A frequently overlooked factor in moisture measurement accuracy is sample temperature. Most rapid moisture meters require temperature compensation — measuring the grain temperature and applying a correction factor — because dielectric properties change with temperature. Cold grain arriving at intake from outdoor storage in winter can give systematically low moisture readings if temperature compensation is disabled or incorrectly applied. Fuhler Labor stocks verified pre-owned Dickey-John GAC moisture analysers and Axis laboratory balances for moisture verification — essential tools for any grain intake or processing operation.

What Is the Falling Number Test and Why Does It Matter for Flour Quality?

If you work in a flour mill, grain trading house, or bakery, you have almost certainly encountered the term “Falling Number.” Yet despite being one of the most widely used tests in the cereal industry, many operators still struggle to explain exactly what it measures — and why a single number can determine whether a shipment is accepted or rejected. The Science Behind the Test The Falling Number method, standardised under ICC No. 107 and ISO 3093, measures the activity of alpha-amylase enzymes in wheat and rye flour. Alpha-amylase breaks down starch, and when enzyme activity is too high — typically due to pre-harvest sprouting — flour produces sticky, gummy bread with poor crumb structure. Too low, and bread lacks volume and texture. The test works by stirring a flour-water slurry in a boiling water bath and measuring how long a plunger takes to fall through the gelatinised starch paste. A high Falling Number (above 300 seconds) indicates low enzyme activity and structurally intact starch. A low number (below 200 seconds) signals excessive enzyme activity and damaged starch. What the Numbers Mean in Practice Equipment to Know The gold standard instruments used worldwide include the Perten FN 1800 and Bastak Falling Number 5000. At Fuhler Labor, we stock verified pre-owned units from these manufacturers, all tested for accuracy before listing. Purchasing a refurbished analyser can save up to 70% compared to a new unit while delivering identical measurement precision. For any mill or grain handler looking to make purchase decisions with confidence, the Falling Number test remains one of the most cost-effective quality checkpoints available.

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